Investigation of size effects to the mixing performance on the X-shaped micro-channels

Due to the developing of micro-electro-mechanical-system, MEMS, the fabrication of the microminiaturization devices becomes obviously important. The advances in the basic understanding of fluid physics have opened an era of application of fluid dynamics systems using microchannels. The purpose of this study is to research the flow transport phenomenon by employing different kinds of micro-channel sizing in X-shaped micro-channels. As the working fluid, water is injected to microchannel at different mass flow rate. Over a wide range of flow condition, 1.06 < Re < 514, in X-shaped micro-channels, the mixture performances of numerical simulation, flow visualization, and temperature distribution remain the same. At the same mass flow rate as the Reynolds number below 112.53, the biggest channel size had the slowest flow velocity and got the best mixing performance; as the Reynolds number above 112.53, the smaller the channel sizing, the lower the pressure drops and the faster velocity becomes. The transition form early from laminar flow, the unsteady flow is an advantage for mixing in the limited mixing area, therefore 0.7 mm got the best mixing performance. It is clear that the size of the channel plays an important role in the X-shaped micro-channels.